Industrial Oleoresin Extraction Equipment for Spices
The Oleoresins are the flavour extracts obtained by the solvent extraction of the ground spices,the spice oleoresins represent the complete flavour profile of the spice.oleoresins can replace whole/ground spices without impairing any flavour and aroma characteristic.All the spices contain essential oils in varying proportions which can be extracted by steam distillation,The raw spices like black pepller,chilly,cinnamon,Ginger etc.,are cleaned and then ground to the required mesh size.Then extraction is undertaken with the help of proper solvent, extraction is done by percolation of the solvent in percolator,Then the dark viscous extract of total soluble solids are drawn off and distilled under reduced pressure to remove the excess of solvent,A spices oleoresin extraction plant is a specialized industrial facility designed for the extraction of oleoresins from spices through advanced solvent extraction techniques.Oleoresins are highly concentrated natural extracts that capture the full flavor,aroma and color characteristics of the raw spices.These extracts are widely used in food processing pharmaceuticals,cosmetics and nutraceuticals,This solvent extraction and distillation systems,recovery and concentration units,Steam distillation for essential oil separation,stainless steel construction for hygiene and corrosion resistance and energy-efficient and automated processing.
The Common spices Used: Black pepper,Capsicum/Chili,Turmeric,Ginger,Cove,Nutmeg,Cardamom.A Spices Oleoresin extraction plant is a highly specialized facility designed for the efficient extraction of oleoresins from a wide range of spices.Oleoreins are the purest and most potent from of spice extracts, offering the complete profile of flavor,aroma and color of the orginal spice in a contrated from.These extracts are extensively used in food and beverage formulations, phamaceticals, cosmetics and nutraceutical industries.Our Oleoresin Extraction plant is engineered with precision to ensure high-quality output maximum yield and minimal energy consumption.The process involves advanced solvent extraction technology followed by distillation,separation and concentration phases.The end product is free from microbial contamination and is standardized to meet international quality norms.The raw material cleaning & grinding spices are cleaned to remove dust and foreign materials,the ground to sepecific particule size for optimum solvent penetration,The ground spices are subjected to solvent extraction using food-grade solvents to dissolve the oleoresins.The Mixture is filtered to remove the spent spice material,leving a solvent-oleoresin mixture,solvent is recovered from the mixture through distillation and reused in the system,making the process eco-friendly and cost-effective,oleoresin is concentrated under vacuum to preserve voltile compounds and improve product quality.polishing removes any remaining impurities,In some spices like pepper,clove and cardamom, essential oils are recroved via steam distillation and can be marketed separately.
The extraction process begins with the cleaning and grinding of raw spices to ensure uniform particule size for efficient extraction.The ground spices to ensure uniform particule size for efficient extraction using food-grade solvents such as hexane or ethanol,the resulting solution is filtered to remove the spent spice material and the solvents is recovered through distillation,making the process both eco-friendly and cost-effective.In some cases,essential oils are also recovered through steam distillation and offered as separate high-value products.Our Oleoresin Extraction plant is constructed using GMP-compliant stailess steel equipment to ensure hygiene,corrosion resistance and easy maintenance .The plant is designed with energy-efficient systems and can be fully automated with optional PLC-based controls for precision and operationa ease.Available in various capacities from a wide from pilot to industrial scale,the plant is suitable for extracting oleoresins from a wide range of spices,including black pepper,chili,turmeric ginger,clove,nutmeg and cardamom.
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