Nutrient-Enriched Rice Kernel Production Facility

Extrusion technique is a process in food processing technology which combines several unit operations including mixing, cooking, kneading, shearing, shaping and forming. It is a process by which a set of mixed ingredients are fed into the extruder barrel and the screw(s) then convey the food along it and then cut to a specified shape or size by blades.Fortified Rice Kernels are made with Rice Flour and Micronutrients through extrusion technology , which closely resembles the shape, consistency and flavor of regular rice.

Fortified Rice Kernels (FRK) should be blended with regular rice at a ratio of 1:100.We supply the Plant & Machinery from minimum 150 Kg / Hr to maximum any capacity of the plant on Turnkey basis as per the client’s requirement. We have very well trained engineers to do installation and trail run of the plant at client location.A fortified rice Kernel Processing plant is a specialized manufacturing facility designed to produce nutrient-enriched rice kernels that are blended with regular rice to combat malnutrition.These fortified kernels are made by incroporationg essential vitamins and minerals such as iron,folic acid,vitamin B12,Zinc and vitamin A into rice flour and then extruding it into rice-shaped kernels.This cost-effective and scalable solution is part of many government and global nutrition programs aimed at improving public health.Fortified Rice-shaped kernels formulated to match the texture,shape and cooking characteristic of natural rice.These kernels are nutritionally enhanced and mixed with conventional rice at a ratio of 1:100 or as per government specifications to ensure safe and effective nutrient delivery.

High-quality rice flour is prepared or sourced,Premixes containing vitamins and minerals are added to the flour in exact proportions,Homogeneous mixing of rice flour with micronutrient premix ensures even distribution.The mixed blend is processed through a twin-screw extruder,Heat and pressure shape the mixture into rice-like kernels.Extruded kernels are dried using a fluidized bed or hot air dryer to achieve desired moisture content and shelf stability,Dried kernels are cooled and optionally polished to resemble natural rice,Uniform sizing ensures seamless blending with non-fortified rice,FRKs are packed in moisture-proof bags and stored in hygienic conditions to preserve nutritional quality.The market demand the governement of india and various global health bodies mandating rice fortification in welfare  porgrams,the demand for hight-quality FRK production units is rapidly increasing.A well-established FRK plant  ensures steady supply for domestic and export markets and contributes to national health goals.The FRK processing plant is designed for high-volume, hygienic, and precision-based food processing. Layouts can be customized for space optimization, energy savings, and streamlined production.

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